General Course on ASME (Section II, V, VIII, IX, B31)

General Course on ASME (Section II, V, VIII, IX, B31)

A general course on ASME (Section II, V, VIII, IX, B31) covers the essential aspects of the American Society of Mechanical Engineers (ASME) codes and standards that govern the design, fabrication, inspection, and testing of pressure equipment, piping, and materials in industries such as oil & gas, power generation, and chemical processing. This course provides comprehensive training on the application of these codes in the context of pressure vessels, piping systems, and welding procedures, focusing on materials, NDT, and fabrication.

Below is an overview of what the course on these ASME sections covers:

1- ASME Section II: Materials

This section of the ASME Boiler and Pressure Vessel Code (BPVC) specifies the materials used in the construction of pressure vessels, boilers, and piping systems. It contains four parts:

• Part A: Ferrous Material Specifications
• Part B: Non-Ferrous Material Specifications
• Part C: Specifications for Welding Filler Materials
• Part D: Properties (Customary and Metric)

Key Topics Covered:

• Material selection based on mechanical and chemical properties.
• Material specifications and classifications, including the use of ASME-approved ferrous and non-ferrous materials.
• Allowable stress values: Understanding stress limits based on temperature and material properties.
• Filler material selection: Reviewing welding electrodes and filler materials in Part C for specific welding procedures.

Learning Objectives:

• Understand how to interpret material specifications.
• Select appropriate materials for different temperature and pressure conditions.
• Use ASME Section II Part D for determining allowable stress values.

2- ASME Section V: Non-Destructive Examination (NDE)

ASME Section V provides the requirements for non-destructive examination (NDE) methods used in the inspection of pressure vessels, piping, and welded joints.

 Key NDT Methods Covered:

• Radiographic Testing (RT)
• Ultrasonic Testing (UT)
• Magnetic Particle Testing (MT)
• Liquid Penetrant Testing (PT)
• Visual Testing (VT)
• Leak Testing

Key Topics Covered:

• NDE techniques and procedures used to inspect welded joints, materials, and pressure components.
• Acceptance criteria: Evaluating indications (defects) based on ASME Section V standards.
• Documentation and record-keeping: Proper documentation of NDE results and maintaining traceability.

Learning Objectives:

• Learn about the principles of various NDE methods.
• Understand the ASME Section V acceptance criteria for different types of defects.
• Conduct and interpret NDT results during fabrication and in-service inspections.

3- ASME Section VIII: Pressure Vessels

This section outlines the requirements for the design, fabrication, inspection, testing, and certification of pressure vessels. Section VIII is divided into three divisions:

• Division 1: General requirements for pressure vessels.
• Division 2: Alternative rules (more rigorous design and analysis for higher pressure applications).
• Division 3: Rules for vessels operating at high pressures (above 10,000 psi).

Key Topics Covered:

• Design principles: Calculations for wall thickness, internal pressure, external pressure, and reinforcement of openings.
• Material selection: Selection of appropriate materials as per ASME Section II.
• Welding and fabrication: Requirements for welding procedures, welder qualification, and post-weld heat treatment (PWHT).
• Pressure testing: Requirements for hydrostatic and pneumatic testing of pressure vessels.
• Inspection and NDE: Application of NDE methods during fabrication and service inspection.

Learning Objectives:

• Understand the design and construction requirements of pressure vessels.
• Perform calculations for pressure, wall thickness, and reinforcement.
• Apply welding procedures as per ASME Section IX during fabrication.
• Conduct hydrostatic and pneumatic testing of vessels.

4- ASME Section IX: Welding and Brazing Qualifications

ASME Section IX focuses on the qualification of welding and brazing procedures, as well as the qualification of welders and welding operators. It covers both the Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR).

Key Topics Covered:

• Welding Procedure Specification (WPS): Developing and qualifying a WPS in accordance with ASME Section IX.
• Procedure Qualification Records (PQR): Recording the actual results of tests performed to demonstrate the capability of a welding procedure.
• Welder qualification: Testing and certifying welders to ensure they meet code requirements for specific welding positions, materials, and processes.
• Brazing procedure qualification: Testing and documentation requirements for brazing processes.

Learning Objectives:

• Develop and qualify Welding Procedure Specifications (WPS).
• Qualify welding personnel using the Procedure Qualification Record (PQR).
• Ensure compliance with ASME Section IX for welding and brazing procedures.

5- ASME B31: Pressure Piping Code

The ASME B31 Code is a series of standards that provide the rules for the design, fabrication, and inspection of pressure piping systems. This course typically focuses on ASME B31.1 (Power Piping) and ASME B31.3 (Process Piping).

Key Topics Covered:

• ASME B31.1 (Power Piping): Design, materials, and construction of piping systems used in power plants (steam, water, gas, and air piping).
• ASME B31.3 (Process Piping): Design and construction of piping systems in chemical plants, refineries, and similar industries.
• Piping design: Calculations for wall thickness, flexibility analysis, and supports.
• Materials: Selection of piping materials based on service conditions.
• Welding and joining methods: Requirements for welding, brazing, and other joining methods as per ASME B31.
• Inspection and testing: NDE requirements and pressure testing for piping systems.

Learning Objectives:

• Understand the design criteria for power and process piping.
• Select appropriate materials and construction methods based on ASME B31 standards.
• Perform inspections and testing to ensure the integrity of piping systems.

Target Audience:

• Mechanical and Process Engineers: Individuals involved in the design, fabrication, and maintenance of pressure vessels and piping systems.
• Welding Inspectors: Professionals responsible for welding quality assurance and compliance with ASME Section IX.
• NDT Technicians: Individuals involved in non-destructive testing of pressure equipment.
• Quality Control Personnel: Supervisors and engineers responsible for ensuring compliance with ASME standards during fabrication and inspection.
• Project Managers: Professionals overseeing projects involving the construction and installation of pressure vessels and piping systems.

Certification:

Upon successful completion of the course, participants receive a certificate of completion, which is valuable for professionals involved in the design, construction, and inspection of pressure vessels, piping systems, and welding operations. This certification demonstrates a thorough understanding of ASME codes and standards, which are globally recognized in industries like oil & gas, petrochemical, power generation, and manufacturing.